LPG Filling Stations: Design, Applications & Specifications

Introduction

This comprehensive document outlines the design and specifications of our pre-fabricated, modular Liquefied Petroleum Gas (LPG) filling stations. These stations are meticulously engineered to ensure robust performance and ease of deployment, providing a complete solution for LPG storage and dispensing. Our systems are designed to be a reliable, safe, and efficient means of managing LPG distribution, catering to a wide array of applications.

System Structure

An LPG station is a complex assembly comprising four key components:

LPG Storage Tanks: These robust, pressure-rated vessels are the core of the system, designed for safe and reliable storage of LPG.

Base Structure: The foundation supporting the entire station, engineered for stability and durability.

LPG Dispenser: A precision metering and dispensing unit that allows for the controlled transfer of LPG for refueling purposes.

Electronic Control Box (EX-rated): A weatherproof control center housing all necessary monitoring and safety systems, engineered with explosion-proof certifications.

The LPG handling section integrates the storage tank, a piping manifold system, and two high-capacity pumps. One pump facilitates the unloading process, while the other is dedicated to filling operations. These pumps are cross-functional, providing operational redundancy in case of system failure. All components are fully integrated and pre-assembled before dispatch, significantly reducing on-site installation time.

LPG Filling Stations

LPG Applications

LPG has established itself as a versatile and vital energy source globally, with applications across numerous sectors. Its uses are diverse, including:

Automotive Fueling: LPG powers vehicles and forklifts as a cost-effective and cleaner alternative fuel.

Residential & Commercial Use: LPG serves as a primary heating and cooking fuel for homes and businesses, offering efficient and reliable energy.

Industrial Applications: LPG is utilized as a process fuel in various industrial sectors.

Agricultural Sectors: LPG powers machinery and irrigation systems in agricultural settings.

Chemical Industry: LPG is used as a critical feedstock in chemical production processes, although it faces competition from both naphtha and emerging renewable energy technologies.

Technical Specifications

Our LPG stations are manufactured using high-grade steel and are subjected to rigorous quality control. The standard range, detailed below, can be customized to meet specific customer needs.

Model	Volume (L)	Design Pressure (MPa)	Tank Dimensions (Diameter x Length x Thickness, mm)	Overall Dimensions (Diameter x Height/Length, mm)	Material	Approximate Weight (kg)
JSASQ5	5,000	1.77	DN1200 x 4000 x 10	1800 x 1800 x 6000	Q345R	3,200
JSASQ10	10,000	1.77	DN1600 x 4400 x 10	2000 x 2000 x 6000	Q345R	3,500
JSASQ15	15,000	1.77	DN1800 x 5250 x 12	2300 x 2000 x 7000	Q345R	5,200
JSASQ20	20,000	1.77	DN2000 x 5500 x 12	2450 x 2000 x 7500	Q345R	6,800
JSASQ25	25,000	1.77	DN2200 x 5800 x 12	2500 x 2000 x 10000	Q345R	7,000
JSASQ30	30,000	1.77	DN2200 x 7100 x 12	2600 x 2200 x 12000	Q345R	7,500

Notes:

DN: Nominal Diameter (referring to the tank opening diameter)
All stations are constructed with high-strength Q345R steel.
Dimensions are approximate and may vary slightly.
Weights are approximate and do not include the weight of LPG.

Customization

The model specifications represent standard configurations. We are fully equipped to handle bespoke orders and tailor our solutions to meet your specific requirements, including but not limited to:

Alternative materials
Larger capacity options
Advanced control systems
Specific footprint requirements

Conclusion

Our LPG fueling stations are meticulously engineered for safety, reliability, and efficiency. We provide complete solutions, from storage to dispensing, meeting various application needs. Please contact us to discuss your project requirements and how we can assist you in implementing an optimized LPG distribution system.