Carbon Dioxide Storage Tanks: A Comprehensive Overview
Carbon Dioxide Storage Tanks: A Comprehensive Overview
Carbon dioxide (CO2) storage tanks are critical components across a multitude of industries, designed to safely and efficiently store liquid CO2 under specific conditions. These specialized tanks are engineered to maintain the low temperatures required to keep CO2 in its liquid state, typically around -40°C, utilizing advanced insulation and materials to prevent heat gain. The materials used for construction are selected based on operating conditions, with options including OCr18Ni9 or 16MnDR for enhanced durability and resistance.
Construction and Materials
Our CO2 storage tanks are meticulously constructed using a double-walled design, featuring an inner and outer vessel with a vacuum space between to minimize thermal transfer. Key materials used in construction include:
Inner Layer: The inner layer, which comes into direct contact with the liquid CO2, is crafted from a high-strength, low-temperature alloy steel, typically 16MnDR. This material is chosen for its excellent mechanical properties and resistance to embrittlement at cryogenic temperatures.
Outer Layer: The outer vessel is constructed from Q345R carbon steel, known for its robust structural integrity and weldability.
Insulation Layer: The vacuum space between the inner and outer vessels is filled with perlite powder, a highly effective thermal insulation material. This vacuum and powder combination minimizes heat transfer via conduction, convection, and radiation.
Key Features and Advantages
Our cryogenic liquid storage tanks incorporate a variety of design features that ensure safety, efficiency, and ease of use:
Double-Walled Construction: The vacuum-insulated, double-walled structure, with an inner vessel of 16MnDR alloy steel and an outer vessel of Q235B carbon steel, is a cornerstone of their efficient operation.
Compact Design: Our tanks are available in both vertical and horizontal configurations to best suit different space constraints and facility layouts. The compact nature of these tanks optimizes space utilization and facilitates ease of installation.
Low Emission Rate: The enhanced insulation properties significantly reduce the boil-off rate and minimize CO2 losses.
Centralized Control: The design allows for centralized monitoring and management, streamlining operations and increasing safety.
Safety and Reliability: Built with adherence to rigorous industry standards, our CO2 storage tanks provide reliable and safe containment for liquid carbon dioxide.
Ease of Operation and Maintenance: The ergonomic design simplifies both operational procedures and routine maintenance activities, reducing downtime and operational costs.
Vacuum Powder Insulation: The vacuum and perlite powder insulation, as mentioned, maximizes thermal insulation performance, ensuring that the CO2 is kept in the desired state.
Versatile Applications
The versatility of our CO2 storage tanks makes them indispensable in numerous industries, including:
Metallurgy: Used for various processes, including inert gas blanketing, enhancing material properties.
Chemical Industry: Critical in chemical processes requiring controlled environments, such as synthesis and purification.
Food and Beverage: Essential for the carbonation of drinks and food preservation through modified atmosphere packaging. CO2 is a key element in the production of alkaline substances, sugar refining and carbonated beverages.
Fire Protection: Widely used in fire suppression systems, particularly in sensitive areas where water-based systems are not suitable.
Manufacturing: Employed for steel casting quenching and the production of bleaching agents.
Welding: CO2 gas-shielded welding is a widely used process.
Painting: Utilized in paint spraying applications to accelerate drying times and improve gloss without harmful pollution.
Medical: In diluted concentrations, CO2 can stimulate respiration and is used for certain medical treatments.
Technical Specifications
Our standard models come in a variety of sizes and specifications. Below are some examples. We also offer custom designs to meet specific customer needs:
| No. | Model | Medium | Inner Tank (Dia. x H x Thk mm) | Outer Tank (Dia. x H x Thk mm) | Overall Size (Dia. * H/L mm) | Net Weight (kg) |
|---|---|---|---|---|---|---|
| 1 | JSAA5-L/2.16 | Carbon Dioxide | DN1400 x 2910 x 12/12 | DN1900 x 3550 x 8/8/8 | Φ1916 x 5229 | 4785 |
| 2 | JSAAlCh 1/2.16 | Carbon Dioxide | DN1800 x 3490 x 14/14 | DN2300 x 4100 x 8/8 | Φ2316 x 5965 | 7520 |
| 3 | JSAA15-1/2.16 | Carbon Dioxide | DN1900 x 4890 x 14/16 | DN2400 x 5500 x 8/8/8 | Φ2416 x 7402 | 10015 |
| 4 | JSAA20-1/2.16 | Carbon Dioxide | DN2100 x 5300 x 16/16 | DN2600 x 5950 x 8/10/10 | Φ2616 x 7933 | 12905 |
| 5 | JSAA30-1/2.16 | Carbon Dioxide | DN2400 x 6100 x 18/20 | DN2900 x 6780 x 10/10/10 | Φ2920 x 8914 | 18170 |
| 6 | JSAA50-1/2.16 | Carbon Dioxide | DN2600 x 8980 x 20/22 | DN3100 x 9670 x 10/10/12 | Φ3120 x 11884 | 28240 |
| 7 | JSAA6CH L/2.16 | Carbon Dioxide | DN2800 x 9250 x 22/22 | DN3300 x 10170 x 12/12/12 | Φ3324 x 12460 | 37170 |
| 8 | JSAA100-1/2.16 | Carbon Dioxide | DN3000 x 13820 x 24/26 | DN3500 x 14600 x 14/12/14 | Φ3528 x 16933 | 59315 |
Note: This table provides a selection of our most popular models. We accept custom parameters to meet different client's specific requests.
Conclusion
Our CO2 storage tanks represent the pinnacle of engineering excellence, designed to meet the rigorous demands of various applications. By combining advanced construction methods, high-quality materials, and an understanding of diverse client needs, we offer a premium product with guaranteed reliability, efficiency, and safety. Contact us to discuss your needs and find the perfect solution for your specific application.
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